Ten years of brilliance stand up the backbone of equipment manufacturing-- A Summary of the Development of Machinery Industry in the New Era
Since the 18th National Congress of the Communist Party of China, under the strong leadership of the Party Central Committee with Comrade Xi Jinping as the core, the machinery industry has based itself on the new development stage, implemented new development concepts, and built a new development pattern. The whole industry has made positive contributions to the country's economic and social development by taking steady growth, maintaining the overall situation, and steadily promoting transformation and upgrading.
Today, on the occasion of the victory of the 20th National Congress of the Communist Party of China, we published an article signed by Xu Niansha, Secretary of the Party Committee and President of the China Machinery Industry Federation, in the column "Strive for a New Journey of Extraordinary Decades", summarizing and reviewing the machinery industry in the new era Extraordinary achievements, to inspire thousands of robots to inherit and innovate, inherit the past and open up the future, forge ahead on a new journey, make new achievements, and establish new careers.
Ten years of glory to straighten the backbone of equipment manufacturing
——Summary of the development of machinery industry in the new era
Xu Niansha, Secretary of the Party Committee and President of China Machinery Industry Federation
Since the 18th National Congress of the Communist Party of China, the Party Central Committee with Comrade Xi Jinping at the core has attached great importance to the development of the equipment manufacturing industry. General Secretary Xi Jinping emphasized that "the equipment manufacturing industry is the backbone of the manufacturing industry. It is necessary to increase investment, strengthen research and development, accelerate development, and strive to occupy the commanding heights of the world and control the right to speak in technology, so as to make my country a modern equipment manufacturing power." Following the spirit of this instruction, the machinery industry, under the strong leadership of the Party Central Committee, adheres to the goal of high-quality development, takes supply-side structural reform as the main line, and makes every effort to attack high-end, lay foundations, make up for shortcomings, forge long-term boards, strengthen management, It has made great achievements in promoting the transformation and upgrading of the industry, and made positive contributions to the country's economic and social development and the improvement of people's livelihood.
1. Adhere to steady progress and ensure the fundamentals of the national economy
In the 10 years since entering the new era, the machinery industry has adhered to the general principle of seeking progress while maintaining stability, strengthened situation research and judgment, economic operation monitoring and information statistical analysis, and made every effort to overcome difficulties, stabilize growth and maintain the overall situation, in order to implement the "six guarantees" and "six stability" "Be proactive.
The economy maintained stable and healthy development. According to statistics, the added value, total assets, operating income, realized profits and foreign trade exports of the machinery industry have increased by 8.2%, 9.5%, 7.9%, 5.8% and 6.8% respectively on average in the past ten years. In the context of complex and changeable external situations and the impact of the new crown pneumonia epidemic, the average annual growth rate of the added value, total assets, operating income, realized profits and foreign trade exports of the machinery industry in 2020 and 2021 will still reach 8.0%, 9.4%, 9.9%, 11% and 16.8%, which strongly supported the development of the national economy.
The scale and strength of the industry have been significantly enhanced. In 2021, the added value of the machinery industry will increase by 10% year-on-year, the total assets of the machinery industry will reach 28.4 trillion yuan, the operating income will be 26 trillion yuan, the total profit will be 1.6 trillion yuan, and the total import and export volume will exceed 1 trillion US dollars for the first time. The surplus was US$314.4 billion, and various indicators hit record highs. The industrial scale of the machinery industry and the output of a number of key products such as automobiles and electrical appliances continue to rank among the top in the world.
It has made outstanding contributions to the national industry. As of 2021, there will be 99,000 enterprises above designated size in the machinery industry, accounting for 24.22% of the total number of enterprises above designated size in the country. Total assets accounted for 20.09%, operating income accounted for 20.32%, and total profits accounted for 18.47%. The machinery industry contributed 16.89% to the new business income of the national industry, boosting the national industrial income growth by 3.27 percentage points, with a prominent role in stimulating employment, and the status of the pillar industry is solid.
Total assets of machinery industry from 2012 to 2021
Main business income/operating income of the machinery industry from 2012 to 2021
[Note: 2012-2018 is the main business income data, and 2019-2021 is the operating income data. ]
Total profit of machinery industry from 2012 to 2021
2. Persisting in innovation-driven, scientific and technological progress has yielded fruitful results
In the 10 years of the new era, the machinery industry has adhered to scientific and technological innovation as the core driving force, focused on the breakpoints and weaknesses in the development of the industry, relied on major national technical equipment engineering projects, continued to promote the joint research of production, education, research and application, and promoted the upgrading of the industry , Strengthening the chain, supplementing the chain, and independent safety and controllability have improved the level of modernization.
Innovation platform and fruitful innovation results. In the past 10 years, 66 new innovation platforms have been added. Up to now, 234 innovative platforms have been listed for operation and approved for construction. Over the past 10 years, industry enterprises, scientific research institutes, universities and other units have applied for 8,117 items of mechanical industry science and technology awards, and a total of 3,772 items have won the mechanical industry science and technology awards. Among them, there are 29 special prizes and 355 first prizes. Organized 3,530 scientific and technological achievements and new product appraisals, including 1,851 new products and 1,679 scientific and technological achievements.
The self-sufficiency rate of equipment has been continuously improved. At present, among the technical sources of machinery-led products, the domestic proportion has risen from 24.5% in the 1980s to more than 70% at present. The independent innovation capability has been continuously improved, and a batch of independently designed and manufactured major technical equipment such as power generation, general-purpose, and construction machinery has reached or is at the international advanced level. A batch of major equipment such as 16-meter-class ultra-large-diameter shield machine, 700-ton excavator, 4,000-ton crawler crane, and 400-horsepower tractor were successfully developed, and the market share of Chinese brand automobiles reached 44%. The self-sufficiency rate of mechanical products exceeds 85%, basically changing the passive situation where advanced equipment mainly relies on imports.
Highlights of major technical equipment. Relying on the national key construction projects of third-generation nuclear power, ultra-supercritical thermal power, ultra-high voltage power transmission and transformation, super-large hydropower stations, large-scale coal chemical industry, long-distance oil and gas pipelines, large-scale mining and comprehensive coal mining, more than 500 major technical equipment projects have been completed Localization research and development tasks. Among them, "Hualong No. 1" and "Guohe No. 1" third-generation nuclear power units, 1000MW double reheat ultra-supercritical units, ultra-supercritical high-efficiency coal-fired power units, million-kilowatt mixed-flow hydropower units, 1000kV UHV AC, ±1100kV UHV DC, ±500kV flexible DC power transmission and transformation, as well as projects such as million tons of ethylene and PTA, 10 million tons of oil refining, large-scale coal chemical industry, long-distance natural gas pipeline, and large-scale LNG receiving station. It made up for the shortcomings, broke the foreign monopoly, solved the "stuck neck" problem, and laid a solid foundation for promoting the high-quality development of major technical equipment and realizing my country's high-level technological self-reliance and self-improvement.
3. Adhere to the "two modernizations" tackling key problems, and strengthen the basic industrial capacity
In the past 10 years, the industry has implemented national science and technology support plans such as "key technologies and equipment for green manufacturing" and "key basic parts and general components", focusing on green manufacturing technologies and equipment, energy-saving technologies for key products, key basic components, and basic manufacturing processes. More than 150 key technical breakthroughs have been made, and results have been achieved.
The basic support ability has been steadily improved. By the end of 2021, there will be 18,807 national and industry standards in the mechanical field. There are 325 standardization technical committees and branches. Undertake 16 secretariats of the International Standardization Technical Committee, 14 chairmen and vice-chairmen, and 17 secretaries (managers) in important positions in the International Organization for Standardization. The industry international standard conversion rate rose from 78.59% to 88.2%. In the past 10 years, the industry quality inspection institutions have grown to 251, cultivated 308 high-quality brands in the machinery industry, 110 quality and integrity enterprises, 73 quality brand leaders, 145 outstanding craftsmen, 73 leading enterprises, and 20 industrial cluster regional brands. A number of "specialized, special and new" small giant enterprises have emerged. The construction of industry talent team, especially the construction of technical and skilled personnel team, has been strengthened, and the results have been remarkable, which has strongly supported the development of the industry.
The level of basic technology has been continuously improved. In the past 10 years, a number of basic common technologies that restrict the development of the industry have been overcome, and a number of original technical achievements have been made in reliability technology, test technology, and basic technology. In terms of reliability and experimental technology, breakthroughs have been made in multiple evaluation methods for the reliability of complex systems of large ship lifts and long-life and high-reliability service strategies, manufacturing technology and life evaluation of heavy-duty racks with large modules, and reliability evaluation criteria and engineering of ship lifts. Verification technology. In terms of basic technology, he has mastered the key technology of digital flexible, efficient and precise forming of large complex composite material components, and the key technology of complex casting moldless composite forming manufacturing.
A breakthrough has been made in basic components. The three core components of industrial robot reducers, servo motors, and controllers, as well as high-end nuclear-grade seals, have broken the long-term technological blockade and monopoly. The third generation of car wheel bearings realized industrialization, replaced imports and exported abroad. Important progress has been made in basic manufacturing equipment such as high-precision and high-efficiency five-axis machining centers, super-heavy CNC machine tools, and large presses. Significant progress has been made in the localization of core components of major equipment. The world's first pebble bed modular high-temperature gas-cooled reactor nuclear power plant in Shidao Bay was connected to the grid for power generation, and the localization rate of engineering equipment reached 93.4%. my country's first "one-button" human-computer interaction 7,000-meter automatic drilling rig was officially put into industrial testing. Independently developed the world's first over 10,000-ton-meter-class top-slewing ultra-large tower crane with a rated lifting moment of 12,000 ton-meters, a maximum lifting weight of 450 tons, and a maximum lifting height of 400 meters. The 7-megawatt offshore wind-resistant wind turbine with core equipment such as domestically produced main bearings, programmable logic controllers (PLCs), and converter IGBTs was used to complete the hoisting operation. The first domestic centrifugal compressor for gas storage and large-diameter axial-flow control valve for natural gas pipeline network have filled the domestic blank, and the main technical parameters and performance indicators have reached the advanced level of similar products in the world.
4. Persist in promoting transformation and upgrading, and continuously optimize the industrial structure
Entering the new era, focusing on the strategy of strengthening the country and the five-year development plan, the machinery industry adheres to the supply-side structural reform as the main line, starts from the production end, and continues to promote industrial transformation and upgrading to achieve results.
Emerging industries are developing rapidly. In the past 10 years, through the formulation and implementation of the development plan for emerging industries, "emerging industries have developed steadily, and new momentum for industrial growth has burst forth." The quality of the supply system has improved, and the role of emerging industries in the development of the machinery industry has been significantly enhanced. By 2021, the operating income of emerging industries will account for 77.02% of the machinery industry, and the total profit will account for 75.51%. The output of industrial robots in my country will reach 366,000 sets in 2021, a year-on-year increase of 44.9%, and the output will reach a new level.
Intelligent and digital transformation has taken a new step. Under the guidance of national industrial policies, the pace of digital, intelligent, and networked transformation and upgrading of the machinery industry has accelerated. The demonstration application of 5G smart factory realizes the integrated control and decision-making system from product design, production and manufacturing to marketing service integration, and provides a promotional and reference application case for the integration and development of my country's machinery and equipment manufacturing and industrial Internet. FAW Jiefang J7 vehicle intelligent factory was completed, adopting the world's leading manufacturing equipment, integrating advanced technology and lean production ideas, and committed to realizing intelligent and flexible production. Covering the entire process of each link of the process. The integration of "informatization and industrialization" is advancing rapidly, and the new generation of information technology is widely used in the field of machinery. Digital factories, intelligent networked vehicles, intelligent production lines, intelligent service models, industrial clouds, etc. are in the ascendant, and basically achieve full coverage in the electrical industry chain. Service-oriented manufacturing such as production + service, product + service and other all-round value chain operations has developed rapidly, and the proportion of service-oriented manufacturing in some key enterprises has reached more than 30%. The unmanned electric tractor, multi-functional combine harvester, and intelligent six-row cotton picker were successfully developed. Industrial robots are booming and have become the world's largest market for nine consecutive years.
Green manufacturing and "double carbon" standards are rapidly advancing. In the past ten years, a consensus has been reached on the concept of green manufacturing development. Clean energy such as energy saving and emission reduction, new energy vehicles, hydropower, and wind power, as well as a large number of energy-saving products, green manufacturing, and remanufacturing have been fully promoted in the industry, and new results have been continuously achieved. Emerging industries such as green manufacturing and service-oriented manufacturing are developing rapidly. The market space for the energy-saving and environmental protection industry has been released at an accelerated rate, and the operating income has accounted for more than 40% of the machinery industry, and its strategic position has been continuously improved. The scale of the new energy vehicle market has repeatedly innovated and ranked among the top in the world, ranking first in the world for seven consecutive years.
Increased industrial concentration and optimized structure. At present, the three major groups in the electrical appliance industry account for more than 70% of the country's total output, and the top ten automobile companies account for nearly 90% of the country's total output of cars. The supporting role of key industries such as general, heavy, engineering and agricultural machinery is obvious. Some key enterprises have entered the world's top 500 companies. The energy structure has been continuously optimized, and clean energy such as wind power, hydropower, and nuclear power has developed rapidly, and its proportion has increased. Among them, the contribution rate of wind power equipment and renewable energy production has reached 72.2%, and the proportion of thermal power equipment has dropped from 73.2% in 2016 to 2021. 42.4%. New energy vehicles have become the biggest bright spot. In 2021, the annual sales volume will exceed 3.5 million, and the market share will increase to 13.4%. The regional economy and the balanced and coordinated development of industries in the east and west are improving.
5. Adhere to foreign exchanges and cooperation, and accelerate the pace of "going out"
The machinery industry insists on carrying out foreign exchanges and cooperation, and promotes the realization of high-level opening up. Continue to implement the "Belt and Road" initiative to create high-quality development. In the past 10 years, the industry has held hundreds of "going out" promotion conferences, foreign counterpart industry organizations, and cross-strait industrial exchange activities. A group of enterprises are competing with well-known enterprises from developed countries in the international market. Machinery products are exported to more than 100 countries and regions on five continents in the world. Made in China and Chinese equipment enjoy a global reputation and spread all over the world.
Foreign trade showed strong resilience. In the past 10 years, the scale of import and export trade of the machinery industry has continued to increase. The total import and export trade volume has increased from 647.22 billion US dollars in 2012 to 1,038.658 billion US dollars in 2021, breaking through one trillion US dollars for the first time in the context of the world economic downturn. The export value increased from 350.6 billion US dollars to 676.54 billion US dollars, and the trade surplus increased from 53.9 billion US dollars to 314.422 billion US dollars, a record high.
Total import and export of machinery industry from 2012 to 2021
The proportion in the country's foreign trade has increased. The proportion of imports and exports of the machinery industry in the country's total foreign trade will increase from 16.74% in 2012 to 17.16% in 2021. Among them, the proportion of imports increased from 17.11% to 20.11%. The proportion of trade surplus increased from 23.36% to 46.48%. It fully demonstrates the important position of my country's machinery industry in the supply chain of the global manufacturing industry chain.
The structure of export trade was continuously optimized. Over the past 10 years, the structure of foreign trade export products of the machinery industry has been continuously optimized, and it is rapidly upgrading from processing trade and low-end products to general trade and high-tech, high-value-added products and complete sets of equipment. In recent years, general trade exports of the machinery industry accounted for nearly 70%. The export of traditional advantageous products in the machinery industry such as auto parts and low-voltage electrical equipment has increased significantly in recent years, and the export of complete automobiles and construction machinery has been outstanding. In 2021, the export volume of complete automobiles will exceed 2 million. Among construction machinery, excavators, The export volume of loaders, bulldozers, and electric forklifts has increased significantly, becoming the main force driving the total export volume to a new high.
A group of vanguard enterprises went abroad. Under the guidance of national policies, a group of key enterprises are actively expanding their international business, building factories and R&D bases overseas, and occupying a place in the "Belt and Road" construction and international market competition. In 2021, the import and export volume of the machinery industry to countries along the “Belt and Road” will account for 37.93% of the total import and export value of the industry. Shanghai Electric provided the main equipment such as nuclear islands and conventional islands, and the second overseas unit of my country's independent third-generation nuclear power Hualong One - Karachi K3 unit in Pakistan passed the inspection and acceptance. The first overseas project of Hualong One was fully completed and put into operation. It is of great significance to promote the construction of the "Belt and Road". The world's largest 130-ton all-terrain crane developed by XCMG was exported to Bosnia and Herzegovina to serve the largest new energy Ivovik wind power project in Bosnia and Herzegovina, helping the development of local clean energy. Dongfang Electric Group and Formosa Plastics Group signed a contract for the gas system renovation project of Ha Tinh Steel Plant in Vietnam to provide assistance for Vietnam's green and low-carbon development.
6. Adhere to the guidance of party building, and advance the construction of two civilizations simultaneously
Since the 18th National Congress of the Communist Party of China, the Party Committee of the China Federation of Machinery has adhered to the guidance of Xi Jinping's new era of socialism with Chinese characteristics, under the leadership of the higher-level party organization, resolutely implemented the general requirements of the party's construction work in the new era, and promoted systematic party building and two civilizations New achievements were made in construction.
Make sure you are going in the right direction. In the past 10 years, the party committee has given full play to the leading role of party building, always put the party's political construction in the first place, adhered to the guidance of Xi Jinping Thought on Socialism with Chinese Characteristics for a New Era, deeply studied the spirit of the 18th and 19th National Congresses of the Party and the previous plenary sessions, and deeply Learn the spirit of General Secretary Xi Jinping's important instructions on the development of the machinery industry and the party building work of industry associations, solidly carry out special education within the party, continue to strengthen the ideological and theoretical arm, educate and guide party members and cadres and workers to strengthen the "four consciousnesses" and strengthen the "four self-confidences" ", achieve "two safeguards", and maintain a high degree of consistency with the Party Central Committee in politics, ideology, and action.
Actively fulfill social responsibilities. Persist in giving full play to the political core of the party organization and its role in ensuring supervision, set the direction, manage the overall situation, and grasp major issues. In the face of sudden epidemics, we should strengthen leadership, command from the front, coordinate operations, maintain the overall situation, and insist on promoting both epidemic prevention and control and economic work. In order to promote the resumption of work and production in the industry, 18 associations in the organization system, covering more than 8,200 enterprises, have insisted on daily and weekly reports on the dynamic situation for more than two consecutive months. Organize enterprises to provide production information and epidemic prevention equipment, organize more than 100 media outlets in the system to jointly launch public service advertisements, and organize employees to participate in anti-epidemic donations and other activities. Machinery industry organizations and a large number of enterprises have also contributed to the fight against the epidemic and the resumption of work and production in various places and in their respective fields.
Lead and promote reform and innovation. In the past 10 years, the machinery industry and the units of the China Machinery Federation, combined with their own reality, have successively organized activities such as the selection and commendation of industry model workers and the establishment of spiritual civilization; organized a series of activities to celebrate the 40th anniversary of reform and opening up and the 70th anniversary of the founding of the country; Activities such as the 100th anniversary commemoration, advanced party members and advanced collective commendations, and the "Red Songs Forever to the Party" staff art show; organized learning of the "Four History" and compilation of industry history, as well as inheritance and promotion of advanced national culture, cultivation of corporate culture, craftsmanship, etc. The series of activities has greatly inspired the love of the party and the country of the majority of employees to serve the country through industry, and has condensed the great power to forge ahead on a new journey. In the past 10 years, in accordance with the overall deployment of the country, machinery enterprises, industry organizations and system units have adapted to the new situation of reform and development, deepened reform, changed concepts, adjusted thinking, and made innovations, and achieved good results in the coordinated development of the two civilizations in their respective fields.
Today, on the occasion of the successful convening of the 20th National Congress of the Communist Party of China, reviewing and summarizing the ten-year development history of the machinery industry is full of pride and inspiring people to forge ahead. The new journey mission is on the shoulders, and there is a long way to go. Let us unite more closely around the Party Central Committee with Comrade Xi Jinping at the core, adhere to the guidance of Xi Jinping Thought on Socialism with Chinese Characteristics for a New Era, thoroughly study and implement the spirit of the 20th National Congress of the Party, and follow the new strategic deployment of the Party Central Committee Confidence, adhere to the original mission, with the feelings of serving the country with industry and the determination to make contributions for a long time, work hard, work hard and make progress, and make new and greater contributions to building a modern mechanical power and realizing the Chinese dream of the great rejuvenation of the Chinese nation.
